TABLE 10 KEY ADVANTAGES OF THE PVD EVAPORATION
PROCESS 46
Some Limitations of Evaporation 46
TABLE 11 MAJOR LIMITATIONS OF EVAPORATION 46
SPUTTERING OPERATIONS 47
TABLE 12 KEY ADVANTAGES OF SPUTTERING 48
Radio Frequency (RF) and Direct Current (DC) Diode
Sputtering 48
Magnetically Enhanced Sputtering 48
Magnetron Sputtering Can Produce High Rates 49
Reactive Sputtering 49
TABLE 13 MAJOR LIMITATIONS OF SPUTTERING 50
ION BEAM ASSISTED DEPOSITION 50
TABLE 14 ADVANTAGES/LIMITATIONS OF THE ION BEAM
ASSISTED DEPOSITION PROCESS 51
PULSED LASER DEPOSITION 52
Basic Components 52
TABLE 15 KEY ADVANTAGES OF PULSED LASER DEPOSITION 53
CATHODIC ARC DEPOSITION 53
Key Components 54
TABLE 16 ADVANTAGES AND LIMITATIONS OF THE CATHODIC
ARC PROCESS 55
ROLL COATING 55
TABLE 17 BASIC ADVANTAGES OF ROLL COATING 56
PVD EQUIPMENT CONFIGURATIONS 56
CLUSTER TOOLS 57
Technical Advantages 57
TABLE 18 TECHNICAL ADVANTAGES OF CLUSTER TOOLS 58
IN-LINE SYSTEMS 58
Advantages of In-Line Systems 59
TABLE 19 BASIC BENEFITS OF IN-LINE PVD SYSTEMS 59
TECHNOLOGY TRENDS IN PVD 60
NANOTECHNOLOGY OFFERS IMPROVEMENTS 60
PVD Has Had Success with Nanocoatings 60
NANOCOMPOSITES ARE ANOTHER CLASS OF COATINGS 61
TABLE 20 INDUSTRIAL APPLICATIONS OF NANOCOMPOSITES 61
CUSTOM-MADE PVD SYSTEMS 62
Twin Door Metallization Systems for the Automotive
Industry 62
LARGE AREA VACUUM COATER FOR TELESCOPE
MIRROR 62
ROTATABLE SPUTTER TARGETS FOR LARGE AREA GLASS
COATING 63
TABLE 21 APPLICATIONS OF A ROTATABLE SPUTTER TARGET
SYSTEM 63
LARGE AREA ROLL-TO-ROLL DEPOSITION 64
TABLE 22 MAJOR APPLICATIONS FOR LARGE AREA ROLL-TOROLL
DEPOSITION SYSTEMS 64
PERSPECTIVE ON TRADITIONAL AND EVOLVING
TECHNOLOGIES 65
INDUSTRY COMPETITIVENESS 65
PATENT ANALYSIS 66
SCOPE OF PATENT ACTIVITY 66
OUR FOCUS ON PATENTS 66
PATENTS BY TECHNICAL SUBJECT 67
TABLE 23 PVD PATENTS BY TECHNICAL CATEGORY, LATE 2009-
2011 67
PATENTS BY COMPANY 68
TABLE 24 PVD PATENTS BY COMPANY (TWO OR MORE PATENTS)
LATE 2009-2011 68
TABLE 24 (CONTINUED) 69
SAMPLE PATENT ABSTRACTS 69
Resputtering Process for Eliminating Dielectric Damage 70
Method for Magnetron Sputter Deposition 70
Methods and Apparatus for Engineering an Interface
Between a Diffusion Barrier Layer and a Seed Layer 70
Physical Vapor Deposition Plasma Reactor with Arcing
Suppression 71
Ionized Physical Vapor Deposition (iPVD) Process 71
Ionized Physical Vapor … (Continued) 72
CHAPTER SIX: THE PVD MARKET 73
INDUSTRY APPROACH 73
MARKET PERSPECTIVE 73
TABLE 25 ESTIMATED GLOBAL PHYSICAL VAPOR DEPOSITION
EQUIPMENT REVENUES AND MARKET SHARE, 2010-2016 ($
MILLIONS, SHARE %) 73
FIGURE 3 ESTIMATED GLOBAL PVD EQUIPMENT MARKET SHARE,
2010-2016 (%) 74
MARKET ANALYSIS 75
MEASUREMENT OBJECTIVES 75
Measurement Objectives (Continued) 76
CHAPTER SEVEN: PVD IN THE MICROELECTRONICS MARKET 77
PVD IN THE MICROELECTRONICS MARKET 77
WHAT ARE THE BASIC MICROELECTRONIC PRODUCTS? 78
TABLE 26 BASIC MICROELECTRONIC PRODUCTS THAT EMPLOY
THE PVD PROCESS 78
PRODUCT CHARACTERISTICS CONTINUE TO CHANGE 79
TABLE 27 CHARACTERISTICS OF INTEGRATED CIRCUITS 79
THE COMPETITIVENESS OF PVD IN MICROELECTRONICS 80
GLOBAL ECONOMIC CONDITIONS STILL IMPACTING PVD 80
TABLE 28 GLOBAL DEMAND FOR SEMICONDUCTORS THROUGH
2011 ($ BILLIONS) 81
Current Consensus on the Technology Industry 81
Growth Should Be Larger Than Planned, Per Most
Industry Economists 82
Long Term Look at the Economy and Microelectronic
Products 83
TABLE 29 ECONOMIC ASSUMPTIONS FOR THE FUTURE GROWTH
OF SEMICONDUCTORS AND PVD EQUIPMENT 83
GLOBAL INDUSTRY SUPPORT FOR MICROELECTRONICS 84
SEMI 84
Globalization 84
Standards 84
How SEMI Serves Its Members 85
TABLE 30 THE PURPOSE OF THE SEMI ORGANIZATION 85
SEMATECH 85
What They Do 86
International Technology Roadmap for Semiconductors
(ITRS) 86
The Semiconductor Industry Association 86
TABLE 31 CHALLENGES FACING THE SIA 87
THE EFFECTIVENESS OF PVD TECHNOLOGY 87
The Challenge of Technology 88
GLOBAL ENVIRONMENT 88
TABLE 32 ESTIMATED GLOBAL FABRICATION CAPACITY, 2011 (%) 88
MICROELECTRONICS COMPETITIVE GROWTH FACTORS 89
Global Economy is Current Driving Force for PVD 90
Impact of Market Growth Factors 90
TABLE 33 IMPACT OF MAJOR COMPETITIVE FACTORS ON THE
GROWTH OF PVD IN THE MICROELECTRONICS INDUSTRY (%) 90
SEMICONDUCTOR APPLICATIONS 91
TABLE 34 BASIC SEMICONDUCTOR APPLICATIONS DONE BY PVD 91
SEMICONDUCTOR METALLURGY 91
DEPOSITION OF THIN FILMS 92
Gate Dielectrics 93
TABLE 35 DESIRED DIELECTRIC PROPERTIES FOR
MICROELECTRONIC PRODUCTS 93
Interconnects 94
Barrier Layers 94
Contacts and Adhesion Layers 95
TYPES OF PVD SYSTEMS 95
TABLE 36 IMPACT ON PVD SYSTEMS BY CHANGES IN
SEMICONDUCTOR APPLICATIONS 96
Combined Functions 96
ADVANTAGES OF PVD IN SEMICONDUCTOR
FABRICATION 97
TABLE 37 ADVANTAGES OF PVD IN SEMICONDUCTOR
FABRICATION 97
PVD System Capabilities for Semiconductors 98
MAJOR MATERIALS USED IN PVD FOR SEMICONDUCTOR
PRODUCTS 98
TABLE 38 KEY MATERIALS DEPOSITED BY PVD FOR
SEMICONDUCTOR FABRICATION 99
Sputtering Targets 99
New Materials 100
SEMICONDUCTOR MARKET DRIVERS AND TRENDS 100
PVD EQUIPMENT DEMAND 101
TABLE 39 PVD FUNCTIONS VERSUS OTHER TECHNOLOGIES IN
SEMICONDUCTOR FABRICATION 101
CMOS Business Model 102
PVD and Industry Growth Trends 102
TABLE 40 GLOBAL GROWTH TREND OF PVD FOR
SEMICONDUCTORS, THROUGH 2011 (VALUE AND PERCENTAGE
RATIO) 103
OTHER MICROELECTRONIC APPLICATIONS 104
FLAT-PANEL DISPLAYS 104
ELECTRONIC COMPONENTS 105
MEMS Manufacturing 105
Mobile Devices 105
TABLE 41 OVERVIEW OF OTHER MICROELECTRONICS PVD
PRODUCTS AND APPLICATIONS 106
ADVANTAGES OF PVD FOR OTHER MICROELECTRONIC
APPLICATIONS 106
TABLE 42 ADVANTAGES OF PVD FOR OTHER MICROELECTRONIC
PRODUCTS 106
KEY MATERIALS USED IN OTHER MICROELECTRONIC
PRODUCTS 107
TABLE 43 KEY MATERIALS USED IN OTHER MICROELECTRONIC
PRODUCTS 107
MARKET DRIVERS FOR OTHER MICROELECTRONIC
PRODUCTS 107
PVD Demand 107
FORECAST ASSUMPTIONS—PVD IN MICROELECTRONICS 108
TABLE 44 FORECAST ASSUMPTIONS—PVD GROWTH IN
MICROELECTRONICS 109
TABLE 45 PROJECTED GLOBAL GROWTH TREND OF PVD FOR
SEMICONDUCTORS, THROUGH 2016 110
FORECAST—VALUE OF PVD EQUIPMENT SHIPMENTS 110
TABLE 46 FORECAST –VALUE OF GLOBAL SHIPMENTS OF PVD
EQUIPMENT FOR MICROELECTRONICS, THROUGH 2016 ($
MILLIONS) 111


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